Ⅱ.Attachment Ⅰ Equipment Configuration and Relevant Technical Parameters
Ⅱ.附件 Ⅰ 设备配置及相关技术参数
I. Main Technical Parameter of the Equipment
1.设备的主要技术参数
1.1. Title of the equipment: Three in one function film recycling granulation extrusion line
1.1.设备名称：三合一膜料回收挤出造粒机组
1.2 Model of the equipment:HXSJ150DNM11
1.2.设备型号：HXSJ150DNM11
1.3 Applicable raw material: Suitable for the recycling and pelletizing of PP film
1.3.适用原料：适用于PP.膜料的回收.
1.4 Production capacity:500kg/h--650kg/h
1.4.生产能力： 500kg/h--650kg/h视原料配方而定.
Ⅲ. Main Technical Features of the Equipment
本设备主要用于（PE PP）薄膜料的再生造粒。该机组集原料的输送、挤出造粒等多功能于一体，生产过程节省了原材料重复运输的劳力，有利于压缩塑化，大大提高产能力和塑化质量。破碎桶采用大功率交流电动机驱动，大块物料无需破碎工序处理可直接下料；主挤出机螺杆结构特别设计，有利于对碎膜料的压缩、输送、塑化和排气，提高造粒质量；机筒控温采用了数字式高精度温控表、大功率铸铁加热器和低噪音冷却风机精密控制机筒温度，保证物料的塑化质量。配置先进的低噪音硬齿面带强制润滑减速机，保证主机适应高转速连续运转。
This equipment is mainly used for (PE PP) film material regeneration granulation. The unit integrates raw material conveying, extrusion granulation and other functions, and the production process saves the labor of repeated transportation of raw materials, is conducive to compression plasticization, and greatly improves the production capacity and plasticizing quality. The crushing barrel is driven by high-power ac motor, and the bulk materials can be directly cut without the crushing process. The screw structure of the main extruder is specially designed, which is conducive to the compression, transportation, plasticization and exhaust of the film crushing materials and improves the quality of granulation. Barrel temperature control adopts digital high-precision temperature control meter, high-power cast iron heater and low-noise cooling fan to precisely control barrel temperature to ensure the plasticizing quality of materials. Equipped with advanced hard tooth surface with low noise and forced lubrication reducer to ensure the main machine is suitable for continuous running at high speed.
Ⅴ. Main Technical Parameters of each Part of the Machine and the Configuration
Ⅴ.设备各部分结构及技术参数
1. Full automatic conveying belt 1 set 自动上料输送带 一台
1.1.Belt's width:650mm
1.1.输送带宽的：650mm
1.2.Belt's length :5000mm
1.2.输送带长度：5000mm
1.3.Watt of belt's motor:0.75kw,using cycloid curve pinwheel reduction method
1.3 驱动电机功率：0.75KW, 用摆线针轮减速机传动
1.4.Motor control ways: Coordinate control with the main machine and the crusher; work or stop
according to the load of the main machine and the crusher.
1.4.电机控制方式：与主挤出机电动机和破碎机电动机联动控制，根据主挤出机电动机和破碎电动机的负荷
情况自动送料或者是暂停输送.
2. Crusher-feeder 1 set 破碎.喂料设备 一台
2.2.Fixed blade: 9 pieces
2.2.定刀数量：9片
2.3.Rotary blade:9 pieces
2.3.动刀数量：9片
2.4.Material of blade: 9SiCr合金
2.4.破碎刀材质：9SiCr合金
2.5.Watt of Motor: 90KW-6 Pole
2.5.电机功率：90KW-6极,
2.6.Motor control method： huichuan inverter
2.6,配汇川品牌变频控制器。
3.Main extruder 主挤出机
3.1. Main machine: Ø150/30:1 extruder 1 set
3.1.主挤出机: Ø150/30:1 extruder 1 set
3.1.1.Dia of main screw:Ø150
3.1.1.主机螺杆直径：Ø150
3.1.2.L/D:30:1
3.1.2.长径比：30:1
3.1.3Theoretical length of the screw:4500mm
3.1.3.螺杆理论长度：4500mm
3.1.4.Exhausting hole:Double
3.1.4.排气方式：双排气
3.1.5.Material of screw:38CrMoALA high-quality nitriding steel, along with quenching, nitriding and the
thickness of the nitrogen layer is 0.4-0.7MM, hardness is more than 940HV, brittleness is level 2.
For the feed opening place, the edge of the screw is sprayed with alloy with thickness 1.5mm.
3.1.5.螺杆材质：38CrMoALA优质氮化钢，并经调质，氮化处理，氮化层深度是0.4-0.7MM，硬度
大于940HV， 脆性2级， 螺杆螺棱顶端喷涂高耐磨镍基合金材料，合金层厚度1.5mm；
3.2.Main barrel 主机机筒
3.2.1.Material of the barrel:38CrMoALA high-quality nitriding steel, along with quenching, nitriding and the
thickness of the nitrogen layer is 0.4-0.7MM, hardness is more than 940HV, brittleness is level 2.
3.2.1.机筒材质：38CrMoALA优质氮化钢，并经调质，氮化处理，氮化层深度是0.4-0.7MM，硬度
大于940HV，脆性2级.
3.2.2 heating zones:10 zone 90kW
3.2.2.加热区段：10区 90Kw
3.2.4Area 2-6 uses cast iron to increase the power heating ring; (the first zone stainless steel quartz heater) the other area adopts ceramic heater with heat dissipation fins, independent air box and fan cooling;
3.2.4.2-6区采用铸铁加大功率发热圈；（第一区不锈钢石英加热器）其余温区采用带散热翅片的陶瓷加热器，独立风盒及风机冷却；
3.2.5 冷却形式：下料口段加水冷 Cooling : water cooling for the feed opening part
3.3 Reduction gear box 齿轮减速箱
3.3.1 Model No of gear box:375 national standard gear box
3.3.1.齿轮箱型号：国标375型硬齿面减速箱,齿轮箱
3.3.2. Features of gear box:
This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.
3.3.2.齿轮箱特点：
该系列减速箱具有运转平稳、噪音低、承载能力强、使用寿命长、易于拆检等特点。减速箱齿轮材质为20CrMnTi，经煅造、调质、渗碳、淬火处理，齿面硬度达到HRC54-62，并经数控齿面磨削工艺，精度高、齿面接触性好、传动效率高。输出轴前端配置有大规格推力调心滚子轴承，可承受螺杆工作时的轴向推力。箱体内各润滑点采用润滑油泵强制润滑，润滑油配有高效水冷却系统。
3.4.Changing mesh and Die head 换网装置及模头
The die panel has been thickened and treated by high frequency quenching. And then, grinded to make it level.
模头板加厚并经过高频淬火处理后磨削接触平面
3.4.1.Operating means: Hydraulic double mesh, can be changed with the machine running.
3.4.1.模头形式：液压闸式双筛，不停机换网
3.4.2.Size of the mesh:350mm , Round shape.
3.4.2.筛网尺寸：:350mm，圆型.
3.4.3.Heating zone:2 zone
3.4.3.模头加热区段：2区.
3.4.4.Die power: 12KW
3.4.4.模头加热功率：12KW
3.4.5.Heating means :stainless steel quartz heater
3.4.5.加热器形式：不锈钢石英加热器
3.5 Main Motor 主电机
3.5.1.Watt of main motor:132kw-4Pole, inverter control
3.5.1.主电机功率：132KW-4极,, 变频控制
Ⅵ. Auxiliary extruder Ø150/12:1 extruder 1 set 辅挤出机 Ø150/12:1 一台
1. Auxi Screw 辅机螺杆
1.1.Dia of Auxi Screw:Ø15mm
1.1.辅机螺杆直径：Ø150mm
1.2.L/D: 12:1
1.2.长径比：12:1
1.3.Theoretical length of the screw:1800mm
1.3.螺杆理论长度：1800mm
1.4. Venting type:single type
1.4.排气方式：单排气
1.5. Material of screw:Screw material is 38CrMoALA high-quality nitriding steel processed by adjusting, milling, nitrifying, polishing and fine grinding. The depth of the nitride layer is 0.4-0.7mm, the hardness is greater than 940HV, and the brittleness level 2.
1.5.螺杆采用优质38CRAMALA ，材料经调质、铣削、氮化、精抛、精磨外圆处理工艺，氮化层深度为0.4-0.7mm，硬度≥940HV，脆性2级
2.Auxi Barrel辅机机筒
2.1.heating zones:3 ZONES 22kw
2.1.辅机机筒加热区段：3区 22kw
2.3. heating means:adopts ceramic heater with heat dissipation fins, independent air box and fan cooling;
2.3.加热器形式：采用带散热翅片的陶瓷加热器，独立风盒及冷却器
2.5.Material of barrel.: 38CrMoALA high-quality nitriding steel, with nitriding treatment, the thickness of the nitrogen layer is
0.4mm-0.7mm,hardness is more than740HV，britleness is level 2.
2.5.机筒材质： 38CrMoALA 优质氮化处理，氮化深度为0.4mm-0.7mm，硬度大于740HV，脆性2级.
3.Reduction gear box减速齿轮箱
3.1.Model No of gear box: 250 national standard gear box
3.1.齿轮箱型号：国标250型硬齿面减速箱
3.2.Features of gear box:
This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.
3.2.齿轮箱特点：
该系列减速箱具有运转平稳、噪音低、承载能力强、使用寿命长、易于拆检等特点。减速箱齿轮材质为20CrMnTi，经煅造、调质、渗碳、淬火处理，齿面硬度达到HRC54-62，并经数控齿面磨削工艺，精度高、齿面接触性好、传动效率高。输出轴前端配置有大规格推力调心滚子轴承，可承受螺杆工作时的轴向推力。箱体内各润滑点采用润滑油泵强制润滑，润滑油配有高效水冷却系统。
4.4.Changing mesh and Die head 换网装置及模头
产品特点：换网不断条， the plastic noodle will be not break when change the mesh.
4.4.1.Operating means: 180*250 two channel mesh changer,filtering area is 3000cm²
4.4.1.模头形式：ø180×250双柱换网器,过滤面积3000cm²
5.5 Second machine Motor 辅电机
5.5.1.Watt of main motor:37kw-4Pole,, With huichuan inverter
5.5.1.主电机功率：37KW-4极,, 配变频
