Ⅱ.Attachment Ⅰ   Equipment Configuration and Relevant Technical Parameters    

Ⅱ.附件 Ⅰ 设备配置及相关技术参数    

I. Main Technical Parameter of the Equipment    

1.设备的主要技术参数    

1.1. Title of the equipment: Horizontal Type Water Ring Granulating Extrusion Line    

1.1.设备名称：卧式水环切粒塑料挤出造粒机组    

1.2 Model of the equipment:HXSJ140DW    

1.2.设备型号：HXSJ140DW    

1.3 Applicable raw material: Suitable for the recycling and pelletizing of HDPE、LDPE crushed
material.    

1.3.适用原料：适用于HDPE、LDPE破碎料的回收.    

1.4 Production capacity: 400-450kg/h up to the prescription of raw materials    

1.4.生产能力：400-450kg/h 视原料配方而定.    

Ⅲ. Main Technical Features of the Equipment    

This Horizontal Type Water Ring Granulating Extrusion Line is specialized in recycling and pelitizing of HDPE crushed material.The  special designed screw structure can  eliminate  the moisture and volatility gas effectivly in the progress of melting,and the granule is uniform,firm,beautiful as well as hig production efficiency.Using advanced low noise hard-toothed surface with forced lubrication reducer to ensure the main extruder to adapt  the high speed continuous operation.
The cutting method of plastic is scraped by blade in melt condition and water cooling solidified by cooling water circulation.After high-speed drying, can effectively remove the finished product moisture and have good dry effect . Simple operating in cutting process , high degree of automation, no dust, low noise, slice of good quality, beautiful appearance.    

卧式水环切粒塑料挤出造粒机组是专门针对低高密度聚乙烯（HDPE）破碎料的回收造粒机组。专门设计的螺杆结构及排气口能有效排除物料融化过程中产生的水分和挥发性气体，挤出颗粒均匀、结实、美观，生产效率高。采用先进的低噪音硬齿面带强制润滑减速机，保证主机适应高转速连续运转。
    该机组的切粒方式是塑料在熔体状态下挤出被刀片刮下并经循环冷却水冷却凝固的，经高速脱水机脱水后能有效去除成品颗粒的水分，干燥效果好。切粒过程操作简便，自动化程度高，无粉尘，噪音低，切片质量好，外形美观。    

Ⅳ. Appearance Schematic of the Equipment 设备图片    

Ⅴ. Main Technical Parameters of each Part of the Machine and the Configuration    

Ⅴ.设备各部分结构及技术参数    

1)Main extruder 主挤出机     

1.1)  Main machine: Ø140/25:1 extruder    1 set    

1.1) 主挤出机: Ø140/25:1 extruder    1 set    

1.1.1) Dia of  main screw:Ø140mm    

1.1.1) 主机螺杆直径：Ø140mm    

1.1.2) L/D:30:1    

1.1.2) 长径比:30:1    

1.1.3) Theoretical length of the screw:3600mm    

1.1.3) 螺杆理论长度：3600mm    

1.1.4) Exhausting hole:Single venting holes    

1.1.4)排气方式： 单排气    

1.1.5) Material of screw:38CrMoALA high quality nitriding steel, with quenching and nitriding treatment, the thickness of nitrogen layer is 0.4-0.7mm, stiffness ≥940HV.brittleness is level two.Feeding openning sprayed with alloy.     

1.1.5) 螺杆材质： 38CrMoAlA优质氮化钢，并经调质、氮化处理，氮化深度为0.4-0.7mm，硬度≥940HV，脆性2级。下料段螺棱喷涂合金材料    

1.2）Main barrel  主机机筒    

This barrel uses sectional style of connecting, which makes the dismantle much easier and thus , makes it very convenient if need some maintainence.    

1.2.1）Material of the barrel:40Cr high quality nitriding steel, with nitriding treatment, nitrogen thickness is 0.4mm-0.7mm, stiffness ≥740HV,brittleness is level two    

1.2.1）机筒材质：40Cr优质氮化钢，并经氮化处理，氮化深度为0.4mm-0.7mm，硬度≥740HV，
脆性2级；    

1.2.2） heating zones:7 zone    

1.2.2）加热区段：7区    

1.2.3）heating power:48kw，heater voltage is 220v    

1.2.3）加热功率：48kw，加热器功率为 220v    

1.2.4）heating method:stainless steel quartz heater    

1.2.4）加热器方式：不锈钢石英加热器    

1.3) Reduction gear box 齿轮减速箱    

1.3.1) Model No of gear box:330 low noise gear box    

1.3.1) 齿轮箱型号：330 型硬齿面减速箱    

1.3.2) Features of gear box:    

This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.    

1.3.2.齿轮箱特点：    

该系列减速箱具有运转平稳、噪音低、承载能力强、使用寿命长、易于拆检等特点。减速箱齿轮材质为20CrMnTi，经煅造、调质、渗碳、淬火处理，齿面硬度达到HRC54-62，并经数控齿面磨削工艺，精度高、齿面接触性好、传动效率高。输出轴前端配置有大规格推力调心滚子轴承，可承受螺杆工作时的轴向推力。箱体内各润滑点采用润滑油泵强制润滑，润滑油配有高效水冷却系统。    

1.4）Changing mesh and Die head 换网装置及模头    

The die panel has been thickened and treated by high frequency quenching. And then, grinded to make it level.    

模头板加厚并经过高频淬火处理后磨削接触平面    

1.4.1）Operating means: Hydraulic double mesh, can be changed with the machine running.    

1.4.1）模头形式：液压闸式双筛，不停机换网    

1.4.2）Size of the mesh:300mm , round shape.    

1.4.2）筛网尺寸：300mm，圆方.    

1.4.3）Heating zone:3zone    

1.4.3）模头加热区段：3区.    

1.4.4) Die power: 14kw,heater voltage is 220v    

1.4.4) 模头加热功率：14kw,加热器电压为 220v    

1.4.5) Heating means :With high watt iron-casting heating panel    

1.4.5) 加热器形式：铸铁大功率加热板    

1.5）Main Motor 主电机    

1.5.1）Watt of main motor:90kw-6poles    

1.5.1）主电机功率：90kw-6极    

1.5.2）Control means:Using  huichuan inverter  ,frequency ajusting    

1.5.2）电机控制方式：变频调速，采用汇川变频器.    

Ⅵ. Auxiliary extruder  Ø140/12:1 extruder    1 set  辅挤出机 Ø140/12:1 一台    

1. Auxi Screw  辅机螺杆    

1.1).Dia of Auxi Screw:Ø140mm    

1.1.)辅机螺杆直径：Ø140mm    

1.2).L/D: 12:1    

1.2).长径比：12:1    

1.3).Theoretical length of the screw:1800mm    

1.3.)螺杆理论长度：1800mm    

1.4). Venting type:single type    

1.4.)排气方式：单排气    

1.5.) Material of screw:40Cr high-quality nitriding steel, with nitriding treatment, the thickness of the     

nitrogen layer is  0.4mm-0.7mm,hardness is more than740HV，britleness is level 2.    

1.5).辅机螺杆材质：40Cr优质氮化处理，氮化深度为0.4mm-0.7mm，硬度大于740HV，脆性2级.    

2.Auxi Barrel辅机机筒    

2.1).heating zones:2 ZONES    

2.1).辅机机筒加热区段：2区    

2.2).heating power: 15KW    

2.2).加热功率：15kw    

2.3.) heating means:stainless steel quartz heater    

2.3.)加热器形式：不锈钢石英加热器    

2.4).Cooling method:Using copper tube circling water to cool    

2.4).冷却形式：采用铜管环绕循环水冷却.    

2.5).Material of barrel.:40Cr high-quality nitriding steel, with nitriding treatment, the thickness of the     

nitrogen layer is 0.4mm-0.7mm,hardness is more than740HV，britleness is level 2.    

2.5.)机筒材质：40Cr优质氮化处理，氮化深度为0.4mm-0.7mm，硬度大于740HV，脆性2级.    

3.Reduction gear box减速齿轮箱    

3.1).Model No of gear box: 250 type low noise gear box    

3.1).齿轮箱型号：250型硬齿面减速箱    

3.2.)Features of gear box:    

This gear box boasts the characteristic of stable running, low noise, high bearing capacity, long life-span, easy to dismantle for checking use and so on. The material of the reduction box gear is 20CrMnTi,with process of forging, quenching, carburizing. And the hardness of the gear surface is up to HRC54~62,.After digital grinding process, the gear’s size is with high accuracy, and the gears contact smoothly and therefore, with high transmission efficiency. There is an large-thrust self-aligning roller bearing which can bear the axial thrust from the working screw. It uses lube pump to lubricate the place needed and meanwhile, use high efficiency water cooling system to cool the lube.    

3.2.齿轮箱特点：    

该系列减速箱具有运转平稳、噪音低、承载能力强、使用寿命长、易于拆检等特点。减速箱齿轮材质为20CrMnTi，经煅造、调质、渗碳、淬火处理，齿面硬度达到HRC54-62，并经数控齿面磨削工艺，精度高、齿面接触性好、传动效率高。输出轴前端配置有大规格推力调心滚子轴承，可承受螺杆工作时的轴向推力。箱体内各润滑点采用润滑油泵强制润滑，润滑油配有高效水冷却系统。    

4.Changing mesh and Die had换网装置及模头    

The die panel has been thickened and treated by high frequency quenching. And then, grinded to make    

 it level.    

模头板加厚并经过表面高频淬火处理后磨削接触平面    

4.1.)Operating means: Hydraulic double mesh, can be changed with the machine running.    

4.1).模头形式：液压闸式双筛，不停机换网    

4.2).Size of the mesh:300mm , Round shape.    

4.2.)筛网尺寸：:300mm，圆方.    

4.3).Material outlet:90 holes,￠3.5mm    

4.3).模头出料孔：90个，￠3.5mm    

4.4.)Heating zone:2 zones    

4.4).模头加热区段：2区    

4.5).Die power: 15KW    

4.5.)模头加热功率：15kw    

4.6).Heating means :heating tube with pressure sensor    

4.6).加热器形式：发热管配压力传感器    

5.Auxi Motor. 辅电机    

5.1.)Watt of Auxi Motor:37KW-4极    

5.1).辅电机功率：37KW-4极    

5.2.)Control means: With  huichuan inverter    

5.2.)辅电机控制方式：配置汇川变频器